TSC Series – Torque and Speed Conditioner

Product Description

The TSC Series is the Torque and Speed Conditioner used to connect Magtrol Eddy-Current (WB) or Powder (PB) Dynamometers to the DSP7010 Dynamometer Controller. Powered by the dynamometer controller, and based on a precision instrumentation amplifier, the unit amplifies and filters the torque signal. It also provides power and connections for the speed pickup sensor which is located in the dynamometer.

Specifications

RATINGS
Offset± 0.2 % FSD
Symmetry± 0.1% FSD
Bandwidth (3 dB single pole)20 Hz
Offset Drift< 100 ppm/°C
Sensitivity Drift< 50 ppm/°C
ELECTRICAL CHARACTERISTICS
Supply Voltage± 20 V to ± 30 V
Supply Current 40 mA nominal; 45 mA max
Torque O/P Voltage 5 VDC ± 0.2 %
Max O/P Current 5 mA
Min O/P Load1 kilohms

a) With a 350Ω load cell bridge and no O/P load
b) Rated dynamometer torque
c) Without distortion

Ordering Information

It is important to specify which dynamometer will be used with the TSC Series Torque and Speed Conditioner so that it can be delivered with the appropriate cables. Because The TSC Series also requires calibration with its associated dynamometer, it is suggested that the dynamometer and Torque/Speed Conditioner be ordered together in order for Magtrol to perform this calibration before leaving the factory.

If purchased separately, the part number and serial number of the customer’s dynamometer must be specified so that Magtrol can ship a pre-configured TSC Series. The customer must then perform the (Zero, CW & CCW) calibration on site, as outlined in the TSC Series User’s Manual.

DYNAMOMETERORDERING NUMBER
STANDARD VERSION
WB/PB 2.7, 43TSC 401/212
WB/PB 65, 115, 15TSC 401/222
VERSION WITH DG ENCODER a)
WB/PB 2.7TSC 401/601
WB/PB 43TSC 401/602
WB/PB 65, 115, 15TSC 401/603

a) In this version the “speed” connection cable will be equipped with a specific connector to connect this to the encoder.

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                    [post_content] => Magtrol's Model DSP7000 High-Speed Programmable. Dynamometer Controller employs state-of-the-art Digital Signal Processing Technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP7000 can provide complete PC control via IEEE-488 or RS-232 interface. With up to 500 readings per second, the DSP7000 is ideally suited for both the test lab and the production line.
                    [post_title] => DSP7000 - High Speed Programmable Controller
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                    [post_content] => Eddy-Current Brake Dynamometers (WB Series) are ideal for applications requiring high speeds and also when operating in the middle to high power range. Eddy-Current Brakes provide increasing torque as the speed increases, reaching peak torque at rated speed. The dynamometers have low inertia as a result of small rotor diameter. Brake cooling is provided by a water circulation system, which passes inside the stator to dissipate heat generated by the braking power, providing high continuous power ratings (max. 140 kW). The WB dynamometers have accuracy ratings of ± 0.3% to 0.5% full scale (± 2% for WB 2.7), depending on size and system configuration. Additional options include: high-speed version, speed pickup, mechanical rotor blocking device, OEM version IS and vertical mounting.

Features

  • 13 Models with Maximum Torque from 300 mN·m to 560 N·m (42 oz·in to 413 lb·ft)
  • Braking Power: from 500 W to 140 kW
  • Stable Braking Torque, without Shock
  • Low Moment of Inertia
  • Low Residual Torque
  • Operating Direction CW / CCW
  • Braking Torque Measurement Integrated
  • High Rotational Speed
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The WB Eddy-Current Dynamometers develop their full power at high rotation speeds. The WB Series is particularly intended for motors which rotate at high speeds, up to 65 000 rpm (up to 100 000 rpm with WB 23 / 27; see specific datasheet). The braking torque depends on the rotation speed. Optical Speed Sensor Each WB Series Dynamometer has an optical speed sensor delivered as standard. WB 2.7 & WB 43 has an optical speed sensor with a 30-PPR encoder; WB 65, WB 115 & WB 15 has an optical speed sensor with a 60-PPR encoder. [post_title] => WB Series - Eddy-Current Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => eddy-current-dynamometers-wb-series [to_ping] => [pinged] => [post_modified] => 2023-04-13 15:03:20 [post_modified_gmt] => 2023-04-13 19:03:20 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=507 [menu_order] => 46 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [2] => WP_Post Object ( [ID] => 512 [post_author] => 1 [post_date] => 2017-04-05 13:31:33 [post_date_gmt] => 2017-04-05 13:31:33 [post_content] => The Powder Brake Dynamometer (PB Series) contains, as its name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction. They are ideal for applications operating in the low to middle speed range or when operating in the middle to high torque range. Like Hysteresis Brakes, Powder Brakes provide full torque at zero speed. Like the Eddy-Current Brake Dynamometers, the PB series are water-cooled, allowing for power ratings up to 48 kW. The PB Dynamometers have accuracy ratings of ± 0.3% to 0.5% full scale (± 2% for PB 2.7), depending on size and system configuration. Additional mounting possibilities include speed pickup and OEM version IS.

Features

  • 12 Models with Maximum Torque from 600 mN·m to 1 200 N·m (84 oz·in to 885 lb·ft)
  • Braking Power: 150 W to 48 kW
  • Stable Braking Torque
  • Low Moment of Inertia
  • Operation in Either Rotational Direction
  • Braking Torque Measurement Integrated
  • Integrated Optical Speed Sensor
  • Special designs available upon request

Operating Principles

The PB Series - Powder Dynamometers contain, as their name suggests, a magnetic powder. The electrical current passing through the coil generates a magnetic field, which changes the property of the powder, thus producing a smooth braking torque through friction between rotor and stator. The Powder Dynamometers (PB) produce their rated torque at zero speed. The element to be tested can be loaded at standstill to determine the starting torque. Optical Speed Sensor Each PB Series Dynamometer has an optical speed sensor delivered as standard. PB 2.7 & PB 43 has an optical speed sensor with a 30-PPR encoder; PB 65, PB 115 & PB 15 has an optical speed sensor with a 60-bits pulse wheel. For higher speed resolution in low speed applications, Magtrol offers a 600-PPR or 6000-PPR encoder as an option. [post_title] => PB Series - Powder Brake Dynamometers [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => powder-brake-dynamometers-pb-series [to_ping] => [pinged] => [post_modified] => 2023-04-13 15:03:44 [post_modified_gmt] => 2023-04-13 19:03:44 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=512 [menu_order] => 47 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) ) [post_count] => 3 [current_post] => -1 [in_the_loop] => [post] => WP_Post Object ( [ID] => 613 [post_author] => 1 [post_date] => 2017-04-05 15:38:07 [post_date_gmt] => 2017-04-05 15:38:07 [post_content] => Magtrol's Model DSP7000 High-Speed Programmable. Dynamometer Controller employs state-of-the-art Digital Signal Processing Technology to provide superior motor testing capabilities. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Brake Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP7000 can provide complete PC control via IEEE-488 or RS-232 interface. With up to 500 readings per second, the DSP7000 is ideally suited for both the test lab and the production line. [post_title] => DSP7000 - High Speed Programmable Controller [post_excerpt] => [post_status] => publish [comment_status] => open [ping_status] => closed [post_password] => [post_name] => dsp7000-high-speed-programmable-controller [to_ping] => [pinged] => [post_modified] => 2023-09-29 11:25:25 [post_modified_gmt] => 2023-09-29 15:25:25 [post_content_filtered] => [post_parent] => 0 [guid] => https://www.magtrol.com/?post_type=product&p=613 [menu_order] => 57 [post_type] => product [post_mime_type] => [comment_count] => 0 [filter] => raw ) [comment_count] => 0 [current_comment] => -1 [found_posts] => 0 [max_num_pages] => 0 [max_num_comment_pages] => 0 [is_single] => [is_preview] => [is_page] => [is_archive] => 1 [is_date] => [is_year] => [is_month] => [is_day] => [is_time] => [is_author] => [is_category] => [is_tag] => [is_tax] => [is_search] => [is_feed] => [is_comment_feed] => [is_trackback] => [is_home] => [is_404] => [is_embed] => [is_paged] => [is_admin] => [is_attachment] => [is_singular] => [is_robots] => [is_posts_page] => [is_post_type_archive] => 1 [query_vars_hash:WP_Query:private] => 4f221ea00c60d04e45e7868da3c6ea20 [query_vars_changed:WP_Query:private] => [thumbnails_cached] => [stopwords:WP_Query:private] => [compat_fields:WP_Query:private] => Array ( [0] => query_vars_hash [1] => query_vars_changed ) [compat_methods:WP_Query:private] => Array ( [0] => init_query_flags [1] => parse_tax_query ) )